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Assembly &
Integration

Mastering the art of complex assembly and seamless system integration to bring your most ambitious designs to life.

Complete Manufacturing Partnership

From component supplier to complete manufacturing partner, managing the entire process from sub-component production to final system integration

Vertically Integrated

Plastic injection moulding, LSR, MIM, CIM, overmoulding, and extra moulding capabilities ensure quality control

Advanced Automation

Industry 4.0 systems with real-time monitoring for precision and scalability

Quality Assurance

Consistent product quality across both low and high-volume production

Our Secondary Processes

Including, but not limited to our comprehensive range of specialized manufacturing processes

Automated Spray Painting

Automated Spray Painting

Precision coating application with consistent finish quality and optimal coverage

Ultrasonic Welding and Insertions

Ultrasonic Welding & Insertions

Advanced joining techniques for strong, clean bonds without additional materials

Heat Staking Embossing

Heat Staking / Embossing

Thermal forming processes for secure fastening and decorative surface textures

Hot Stamping

Hot Stamping

High-quality marking and branding with durable, professional finish

Glue Application

Glue Application

Precise adhesive dispensing for strong, reliable bonds in assembly processes

Laser Etching Welding

Laser Etching / Welding

Precision marking and joining with exceptional accuracy and clean results

Our Assembly Process

A systematic approach that ensures precision, quality, and efficiency at every stage.

1

Design Consultation

Initial assessment and design optimization for your specific assembly requirements.

2

Process Engineering

Automation engineering to enhance efficiency, repeatability, and cost-effectiveness.

3

Assembly & Integration

Precision assembly using advanced equipment and skilled technicians.

4

Quality Testing

Comprehensive testing to ensure product integrity and reliability before delivery.

Assembly process

Assembly Capabilities

Advanced equipment and expertise for diverse assembly requirements.

Electronics Assembly

PCB integration and electronic component assembly with precision handling.

Box Build

Complete enclosure assembly with mechanical and electrical integration.

Custom Tooling

Specialized fixtures and tooling designed for your specific assembly needs.

Final Testing

Comprehensive functional and performance testing before shipment.

Manufacturing Process

From component preparation to final testing and validation

1

Component Preparation

Sub-components including plastic housings, MIM parts, LSR seals, and electronic components are manufactured or sourced and validated to ensure compatibility and quality prior to assembly.

Component Preparation
Sub-Assembly Integration
2

Sub-Assembly Integration

Mechanical and electronic modules such as PCBs, wiring harnesses, and structural components are assembled into functional units, ensuring proper alignment and connectivity.

3

Final Assembly (Box Build)

All sub-assemblies are integrated into a complete system within a defined enclosure, requiring precise coordination of mechanical, electrical, and material interfaces.

Final Assembly Box Build
Secondary Processes
4

Secondary Processes

Advanced processes such as ultrasonic welding, laser marking, and automated spray painting are applied to enhance product functionality and finish.

5

Testing & Quality Assurance

Each unit undergoes functional testing, leak testing, and automated inspection to ensure compliance with performance and quality standards with real-time monitoring.

Testing and Quality Assurance

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